Reliability & Analytics
Downtime Cost, OEE & Analytics
What did downtime cost — in money?
The problem
Most plants can quote their electricity bill to the rupee but not their downtime bill, so the biggest loss goes unmanaged.
What AssetAI does
- Value downtime per machine using rated output and cost per hour
- Show a failure Pareto by mode and cause
- Split where breakdown time goes — approval vs repair
- Compute OEE from simple daily production logs
The business benefit
- Downtime priced in money your director will act on
- The five machines eating most of the loss, named
- Honest KPIs because timestamps are captured as people work
Questions
What data do I need for OEE?
One line a day per critical machine — planned hours, units made, good units — unlocks OEE and loss in currency.
See Downtime Cost, OEE & Analytics on your own machines
A 30-minute demo on your plant, not our slides.