CMMS for Cement Plants
Maximise kiln, mill and crusher availability in a dusty, high-wear environment.
The challenge
Crushers, mills, kilns and conveyors run in punishing, abrasive conditions where wear is constant and a single stoppage cascades across the line.
How AssetAI helps
- Run-hour based servicing on mills, crushers and kiln drives
- Failure Pareto to attack the recurring wear and bearing failures
- Downtime valued in currency per section of the plant
- Vibration and condition readings to catch drive problems early
The outcome
- Higher kiln and mill availability
- Wear failures anticipated, not endured
- Maintenance spend directed at the sections that lose the most
Frequently asked questions
Can I import my existing asset list from Excel?
Yes — a CSV import maps your columns and even brings across the asset hierarchy, so your existing register is in the system in minutes.
Does it work offline on the shop floor?
Yes — QR fault reporting and inspection rounds work without a network connection and sync automatically when connectivity returns.
Is my data mine to export?
Always. One click exports every record as CSV files — there is no lock-in, ever.
How quickly can we get started?
Most plants run their first live workflow the same afternoon, using the guided setup and a sample data kit.